

Pressure Gauge

The term pressure gauge usually refers to a self-contained indicator that converts the detected process pressure into the mechanical motion of a pointer. Pressure gauges can either be mechanical or digital. The first pressure gauges used flexible elements as sensors.


Display and Readout Features
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Analog Dial
A traditional face with a pointer that moves across a calibrated scale, with features like a mirror ring to prevent parallax error and improve reading accuracy.
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Digital Display
Provides fast, clear, high-accuracy readings, often with a backlight for visibility and a few digits for easy interpretation.
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Selectable Units
Allows users to change the displayed unit of measurement (e.g., psi, bar, kPa) to suit their needs.
Performance and Accuracy Features
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High Accuracy
Critical for demanding applications and master reference gauges, with performance often expressed as a percentage of the full-scale range.
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Resolution
The smallest increment of pressure the gauge can display or detect.
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Stability and Hysteresis
Resistance to drift over time and error when pressure is increased vs. decreased.
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Dampening Features
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Throttling Device: A restricting orifice installed in the socket to reduce pressure fluctuations and pulsations.
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Soft TP (Digital): A feature that averages multiple readings to smooth out fluctuations before refreshing the display.
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Liquid Filling: A liquid (like glycerin or silicone oil) filled in the gauge case to dampen vibrations and lubricate internal components.
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Connectivity and Data Features
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Data Logging: The ability to record pressure data over time for analysis.
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Connectivity Ports: USB, RS232, or Bluetooth for connecting to computers, data loggers, or other devices.
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Remote Monitoring: Some digital gauges allow for remote configuration and monitoring using a smartphone or tablet app.
Construction and Durability Features
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Robust Housing
Often made from stainless steel to withstand harsh environments, heavy vibration, and corrosive fluids.
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Wetted Parts
Materials (e.g., stainless steel) that come into contact with the process fluid, chosen for compatibility.
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Blowout Plug
A safety feature on the back of the gauge that acts as a pressure relief mechanism in case of an internal failure.
Advanced Features
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Maximum/Minimum Pointers
An indicator that stays at the highest or lowest pressure reached during operation.
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Electric Contacts
Allow the gauge to trigger alarms, signal lights, or operate pumps and valves when pressure reaches a specific point.
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Calibration Certificates
For critical applications, gauges must have a recent calibration and a proper certificate.
